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Smart Disinfection Tunnel Upgrade at a 5000-Sow Farm
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Smart Disinfection Tunnel Upgrade at a 5000-Sow Farm

Views: 0     Author: Site Editor     Publish Time: 2025-12-18      Origin: Site

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Project Site: A 5,000-sow nucleus farm.
Application Points: Replacement gilt entry quarantine tunnel & internal movement alley.
Previous Challenges:
  1. Manual disinfection led to inconsistent results due to human error.

  2. High disinfectant consumption with significant waste from empty spraying.

  3. No reliable records for biosecurity audits.

StarCore Tech Solution:
  1. Deployment: Installed 12 sets of XKC-LD002 sensors and control cabinets across two key tunnels.

  2. Functionality Achieved:
    • Hands-Free Automation: Gilt entry triggers high-pressure wash and disinfectant fogging for a 30-second cycle.

    • Accurate Counting: System counts each animal, alerting staff if numbers don't match movement records.

    • Automatic Data Upload: Timestamp, headcount, and tunnel ID for each batch auto-upload to the group's biosecurity platform.

  3. Documented Results (Post-Implementation Data):
    • Disinfectant Use Reduced: 38% (from X tons/month to Y tons/month).

    • Labor Savings: 1.5 FTE/year reallocated.

    • Biosecurity Efficacy: Third-party environmental pathogen testing pass rate increased from 85% to 99.5%.

    • Management Visibility: Group managers can remotely monitor disinfection compliance in real-time.

Client Testimonial:
“What impressed us most about StarCore's system is its ‘true automation’ and ‘rock-solid reliability.’ We no longer worry about gaps in our disinfection protocol. The automatic logs make audits effortless. Crucially, the annual savings exceeded the system's cost within the first year. This was an excellent investment.”
Shenzhen StarCore Technology Co., Ltd. delivers quantifiable value, earning the trust of industry leaders.

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